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Biodegradation is the Earth's natural process of converting organic matter into environmentally safe by-products including water, carbon dioxide and methane gas. This process is accomplished through naturally occurring micro-organisms such as bacteria and fungi. Although these micro-organisms are naturally occurring, certain extraneous factors may not be conducive to proper growth of these microbes or for the reduction of organic compounds. For instance, nutrient levels, presence of chemicals and atmospheric conditions (viz. variations in temperature, oxygen, and pH levels) can adversely affect growth of these micro-organisms.
Bioclean® cultures are specifically formulated to resolve problems in wastewater systems receiving high-strength effluents. These microbes are really tough! They have been selectively adapted through a scientific process that develops the bacteria and allows them to degrade tough and toxic compounds that would normally overwhelm naturally occurring bacteria. The Bioclean® Series is designed to make good systems operate better and significantly improve conditions in problematic effluent treatment plants. These microbes increase the efficiency of the plants without the need for increasing plant capacity, thereby saving electricity costs.
Features of Bioclean®
Bioclean® is available in dry concentrate bacterial formulations, specially designed to provide improved waste degradation in wastewater treatment. Each gram of the product contains up to 4 billion microbes. There are up to 76 different strains of bacteria in each Bioclean® product, depending upon the formulation type, which can biodegrade very diverse types of molecules. The effluents from respective industries have been carefully analyzed and a unique combination of microbes and biochemical accelerators are processed in a specific proportion, designed to treat the effluent of that particular industry. Even if we do not have a standard formulation for your industry, we can develop the best tailor-made solution for your industry.
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- Digests difficult compounds that are toxic to naturally occurring bacteria or existing generic bacteria.
- Provides rapid breakdown of difficult-to-degrade substances viz. surfactants, fats, oils, sulphides, mercaptans, phenols, cresylates, hydrocarbons, aromatic compounds etc.
- Cultures grow in either the presence or absence of oxygen.
- Bioclean® performs efficiently in effluents having high Total Dissolved Solids (TDS).
- No modification of the current process required.
- Low treatment cost. Increases efficiency of the treatment plant and saves energy costs. Typically costs a fraction of a cent to treat a litre of effluent.
- Odour control because of complete biodegradation of organic compounds.
- Generates minimum sludge as most of the waste is converted to carbon dioxide and water.
- Non-corrosive, non-pathogenic and low quantities of use, making it safe and easy to handle and store.
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- Chemical Industries
- Bulk Drugs Units
- Formulation Pharmaceutical Units
- Sugar and Distilleries Industries
- Food Processing Units
- Petrochemical Industries
- Fertilisers and Pesticides Industries
- Refineries
- Milk, Dairy and Cheese processing units
- Fisheries and Meat processing units
- Fruit and Pulp processing units
- Ice Cream Unit
- Paper and pulp mills
- Breweries, Wine and Alcohol plants
- Solvent Extraction Units
- Tannery Industries
- Textile Units
- Common Effluent Treatment Plants (CETP)
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Case studies Of Bioclean TM |
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Case Study - 01 |
| Company |
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Bulk Drug Manufacturer. |
| Location |
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Raigadh, Maharastra. |
| Flow per day |
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350 cubic meter. |
| Inlet COD |
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6000 to 18,000 ppm. |
| Qty. of Bioclean |
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200 gms per day. |
| Economics |
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Treatment cost comes to Rs. 1.80 per 1000 liters of effluent per day. |
| Remarks |
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Before addition of Bioclean, the final outlet COD was an average of 5000 ppm. After they started the Bioclean addition within 2 weeks the outlet COD started dropping. It took 2 months for Bioclean cultures to get the outlet COD in the range of 800 ppm & after 4 months the outlet COD was below 300 ppm. Today after 2 ½ years the outlet COD is below 150 ppm in spite of increase in flow to 400 cubic meter per day on some days. |
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| Before Bioclean addition |
During Bioclean addition |
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| Final Outlet after Bioclean treatment |
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Graphical Representation |
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Case Study - 02 |
| Company |
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Aromatic Chemical Manufacturer. |
| Location |
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Vapi, Gujarat. |
| Flow per day |
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400 cubic meter. |
| Inlet COD |
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3000 to 5,000 ppm. |
| Qty. of Bioclean |
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150 gm per day. |
| Economics |
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Treatment cost comes to Rs. 1.23 per 1000 liters of effluent per day. |
| Remarks |
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Before addition of Bioclean, the final outlet COD was an average of 800 ppm. After they started the Bioclean addition the outlet COD went down to 250 ppm. There has been no reversal of the situation after the Bioclean addition was started. |
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